Film-to-Granules Recycling Solution (PE/PP Film)
Turn post-consumer PE/PP film into stable, uniform granules. Shredding, friction wash, hot wash (optional), dewatering, thermal drying, and cutter-compactor pelletizing deliver consistent output for downstream reuse.
- Stable PE/PP granules for extrusion and molding
- Sand and soil removal via friction wash
- Moisture <1% before extrusion
- Single or double-stage pelletizing options
Typical response: within 12 hours · Engineering-driven proposal
Best For
Typical Process Flow
Shredding & friction wash — Size reduction and high-friction wash remove sand, soil, and organics. Hot wash optional for heavier contamination.
Dewatering & drying — Centrifugal dewatering and thermal drying ensure moisture <1% before extrusion to avoid bubbles and degradation.
Pelletizing & filtration — Cutter-compactor densifies; extrusion with screen changer and filtration delivers clean granules.
Key Outputs & Quality Targets
Output form
Uniform PE/PP granules, optionally filtered for high-purity applications.
Moisture / contamination
Moisture <1% before extrusion; contamination removed via wash and filtration.
Optional add-ons
Screen changers, laser filters, odor control, single vs double-stage pelletizing.
Standard Line Configuration
Engineering Notes
How is film moisture handled?
Dewatering removes bulk water; thermal drying brings moisture below 1% before extrusion to prevent degradation.
How is sand and soil removed?
Friction wash with high-shear action separates sand and soil from film. Hot wash adds chemical aid for organics.
What about odor?
Hot wash and proper drying reduce odor. Add-on deodorization units available for sensitive applications.
Single vs double-stage pelletizing?
Single-stage for PE/PP film; double-stage for higher IV or cleaner pellet surface. We recommend based on your target output.
What filter options are available?
Manual screen changers, automatic screen changers, and laser filters for continuous operation and high purity.
Related Equipment
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