Mixed plastic recycling line

Mixed Plastic Recycling Solution (Flexible + Rigid Streams)

Customized recycling for complex and mixed plastic waste streams. Material audit, sorting (manual or automatic), washing, multi-stage separation, and optional densifying/pelletizing. Modular configuration designed for uncertain composition and high variance.

  • Project-based configuration for variable composition
  • Modular design for testing and scale-up
  • Usable regrind or pellets depending on project
  • Engineering support for material audit and sampling
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Typical response: within 12 hours · Engineering-driven proposal

Best For

Mixed municipal/industrial plastic
Uncertain composition
High variance streams
Flexible + rigid mix
Project-based output

Typical Process Flow

Material Audit Sorting (manual/auto) Size Reduction Washing Multi-stage Separation Drying Densifying/Pelletizing (optional) Quality Control

Material audit & sorting — We assess composition and variance; manual or automatic sorting separates streams before processing.

Washing & separation — Multi-stage wash and density/optical separation isolate usable fractions. Layout is project-specific.

Output & QC — Usable regrind or pellets depending on project goals. Modular configuration allows testing and adjustment.

Key Outputs & Quality Targets

Output form

Usable regrind or pellets depending on project; emphasize modular configuration + testing.

Quality control

Project-based purity targets; sampling and trial runs validate configuration.

Optional add-ons

Automatic sorting, optical separation, sink-float, modular wash stages, pilot testing.

Standard Line Configuration

Material AuditSampling and composition analysis
SortingManual or automatic pre-sort
Size ReductionShredding or crushing
WashingMulti-stage wash modules
SeparationDensity, sink-float, optical
DryingDewatering and thermal drying
Pelletizing (optional)Densifying or extrusion
Quality ControlSampling and testing

Engineering Notes

How do you design without full data?

Material audit and sampling give composition estimates. We design modular layouts that can be adjusted after pilot testing.

What sampling is needed?

Representative samples (e.g. 50–100 kg) from your stream. We analyze composition, contamination, and moisture to recommend configuration.

What minimum info is needed?

Material types (PET, PE, PP, etc.), approximate mix, contamination level, target output form (regrind vs pellets), and capacity.

What output purity can be expected?

Depends on input composition and sorting. Single-resin streams achieve higher purity; mixed streams yield usable regrind with project-specific targets.

What are the recommended next steps?

Share samples and target output; we conduct material audit and propose a modular layout. Pilot testing validates before full-scale build.

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